Telecom Tower Production Industrial CNC Angle Bending Line Transmission Line Tower Fabrication

Product Introduction:

This CNC Thermal Bending System is expertly engineered and thoroughly tested within the factory to ensure the accurate bending of angle steel profiles and flat metal sheets. It is precisely crafted to fulfill the stringent production demands of industries such as structural steel fabrication, mechanical component manufacturing, and architectural metalworking. With exceptional forming precision and reliable operational consistency, this system guarantees that bent angle steel and metal panels meet the exact dimensional and structural requirements, ensuring smooth advancement in subsequent downstream manufacturing processes.

Product parameters:

Product Features:

1. The system is outfitted with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and features a user-friendly touchscreen interface, facilitating efficient data input and real-time monitoring of operational parameters. This configuration guarantees a smooth and intuitive experience for standard operational procedures.

2. The machine integrates cutting-edge intelligent ultrasonic frequency induction heating technology, which enhances production efficiency, reduces manufacturing costs, and ensures full adherence to the facility's environmental protection standards and regulatory requirements.

3. As a comprehensive, all-in-one solution, this equipment eliminates the need for supplementary tools or mold adjustments, thereby streamlining and optimizing the entire production setup process.

4. Through the integration of Computerized Numerical Control (CNC) technology, this system guarantees precise bending of workpieces, consistently upholding stringent product quality standards while simultaneously improving overall production efficiency.

5. The equipment is outfitted with a fully integrated hydraulic system and an advanced electrical control unit, offering a sophisticated configuration that ensures intuitive, user-friendly operation, reliable and safe performance, and the ability to meet the demands of high-volume production.

6. Cold-pressing technology is perfectly suited for processing angle steel components with dimensions up to L100×L100×10 (mm), provided that the required bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, whereas the thermal processing cycle lasts 120 seconds per unit (subject to the material grade and dimensional specifications of the components being processed). Furthermore, fabrication begins only after the heating temperature reaches 800 degrees Celsius (the red-hot phase), with process parameters meticulously defined based on the material type and the required bending angle tolerances.

8. During the thermal treatment phase, once the process parameters are set, operators can initiate the cycle by either pressing the start button or activating the foot pedal switch to commence the fully automated operation sequence. This sequence follows a predefined series of steps, including the heating feed, application of thermal energy, retraction of heating elements upon completion, clamping and compressing of the workpiece, ram lifting, and, finally, the unloading and retrieval of the processed workpiece.

9. In the integrated thermal processing and cold-pressing mode, once the process parameters are configured, cold-pressing operations can commence without delay. The pressure ram does not need to return to its home position; instead, the lower pressing die is raised to create a 100mm clearance, allowing for the easy removal of the workpiece. This streamlined operational flow substantially enhances overall process efficiency.

These test samples, derived from the production line of angle steel punching, cutting, and marking machinery, adhere to the standard specifications and processing parameters commonly employed in the angle steel tower industry. They offer users a clear benchmark for evaluating the equipment's processing quality, precision, and workmanship—critical performance metrics that showcase the equipment's capability to fulfill the stringent operational demands of angle steel tower manufacturing.

In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers are subjected to extreme weather conditions and considerable structural loads, this equipment plays a pivotal role in processing the angle steel components that constitute the core load-bearing structure of the towers. It consistently performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other critical structural elements, ensuring superior precision and outstanding structural integrity. This process significantly improves the overall durability of the transmission towers, which is essential for the reliable and uninterrupted operation of UHV power transmission systems.

Jinan Auten Machinery Co., Ltd. is a professional company dedicated in developing, studying, designing, manufacturing, and selling cnc machines, such as cnc angle punching machine line, cnc angle drilling machine line, cnc plate punching machine, cnc plate drilling machine, cnc H beam drilling machine, cnc beam band sawing machine, cnc plate roller forming machine, cnc pipe cutting machine, cnc plate plasma cutting machine, cnc grinding machine, electric power fittings and so on. Jinan Auten Machinery Co., Ltd. is affiliated with Jinan CNC Machine Group of Evershining. There are about 200 staffs, the company was established in 2003, the company’s annual turn over is about 15 million USD. The customers are world-widely distributed in many countries.

We have a great engineer team and owns so much more advanced technology for cold roll forming industry, steeltower industry and steel structure industry. Main business is metal forming machine, cnc angle processing machine, cnc H beam processing machine, cnc plate processing machine, cnc pipe processing machine, cnc cutting machine, cnc grinding machine, electric power fittings and so on.

The main feature of the company is serving best quality machines with reasonable price and best service after sales. Our company insists the product principle of "do the new ones, do the good ones " and the enterprise aim of "trustworthiness, cooperation, study, and innovation ". The company sets up the service principle of "to focus customer as work center", to satisfy customized request, with high-quality, trustworthiness service and continuous innovation to raise customer's satisfaction, to become the best cooperative colleague of the customers. Each step of the developments of the company all comes from the customer's trust and support, the company is always using the professional to create new brighter future together with customers all over the world.