6-Axis Tower Foot CO2 Welding Robot Equipped With Laser Weld Seam Tracker

Product Introduction:

This equipment is primarily employed for welding the tower base. In addition to the reinforcement plates, it is capable of performing the welding of 11 primary seams on the main structure, 1 seam for cleaning, and the welding of the sealing head corners.

Main Parameters:

Product Features:

1. Repeatability: The system ensures repeatability within ±0.05 mm.

2. Tracking Accuracy: The tracking precision remains within ±0.1 mm.

3. Mechanical Design: Arc welding robot featuring a durable and reliable mechanical structure, engineered to support extended continuous operation.

4. Working Range: Capable of handling workpieces up to 1500 mm in size.

5. Operating Mode: The workpiece is secured on a positioner fixture, while the welding head is mounted on a dedicated robot base. During welding, the positioner and robot operate in synchronization. By integrating robot vision scanning with a laser seam tracker, welding trajectories are automatically generated without manual programming. This allows for the welding of complex and irregular workpieces, ensuring straightforward operation and minimal training requirements.

1. Welding System: Integrated with an Aotai high-performance arc welding power source, supporting transverse, longitudinal, and vertical welding operations, including MIG, MAG, and TIG processes. The welding current and voltage ranges fully meet the requirements of diverse workpieces, providing excellent arc stability and superior weld quality. Parameters can be precisely adjusted to accommodate different welding materials and varying workpiece thicknesses.

Welding Torch and Accessories: Fitted with a premium Apollo welding torch and associated accessories, including wire feeding mechanisms and contact tips, ensuring optimal welding performance and operational efficiency.

2. Intelligent Recognition and Conversion: Features advanced intelligent recognition and conversion capabilities. It automatically detects key welding attributes, such as weld locations and types, from drawings or programs, and quickly converts them into robot-executable welding instructions, completing the process within 30 seconds. Data can be imported seamlessly via network, USB, or other communication interfaces.

3. Control System:

① Control Method: Advanced digital control system with precise trajectory management and fully adjustable welding parameters.

② Programming Method: Supports visual scan-based programming with an intuitive, user-friendly interface, enabling rapid setup and accurate management of complex welding tasks.

③ Communication Interface: Offers multiple connectivity options for integration with other equipment and production line control systems, ensuring seamless automated operation.

4. Positioner Mounting Structure: The positioner mounting framework provides robust rigidity and stability to withstand the forces and vibrations generated by both the robot and the workpiece during welding, ensuring dependable robot operation and consistent weld quality. Its design facilitates straightforward installation, commissioning, and maintenance of the robot without compromising operational range or performance.

5. Safety System: Protection Rating: Minimum IP54, designed to resist dust, moisture, and other industrial environmental conditions.

6. Robot Data Import Method: The system supports multiple data import methods, including CAD drawing import, visual scan import, and program-free import of welding parameters and specifications. These flexible options ensure the system is user-friendly, efficient, and convenient.

7. Workpiece Welding System Description: The arc welding robot employs a 6-axis industrial robot with full degrees of freedom, allowing the welding torch to access the workpiece from a wide range of complex orientations. It supports diverse welding positions and intricate weld geometries, including spatial curved welds.

This equipment is specifically engineered for welding transmission tower bases, playing a crucial role in ensuring the structural integrity of the tower foundation. Beyond welding the stiffening plates, the system is capable of performing all 11 primary weld seams of the main framework, as well as the single root pass weld, ensuring complete and uniform penetration. Additionally, it efficiently executes welding of end caps and corner joints, delivering consistent, high-quality welds at all critical connection points. By automating these essential welding operations, the equipment guarantees precise alignment, uniform weld quality, and enhanced structural strength, making it ideally suited for the production of tower base prototypes, as illustrated in the accompanying figures.

Jinan Auten Machinery Co., Ltd. is a professional company dedicated in developing, studying, designing, manufacturing, and selling cnc machines, such as cnc angle punching machine line, cnc angle drilling machine line, cnc plate punching machine, cnc plate drilling machine, cnc H beam drilling machine, cnc beam band sawing machine, cnc plate roller forming machine, cnc pipe cutting machine, cnc plate plasma cutting machine, cnc grinding machine, electric power fittings and so on. Jinan Auten Machinery Co., Ltd. is affiliated with Jinan CNC Machine Group of Evershining. There are about 200 staffs, the company was established in 2003, the company’s annual turn over is about 15 million USD. The customers are world-widely distributed in many countries.

We have a great engineer team and owns so much more advanced technology for cold roll forming industry, steeltower industry and steel structure industry. Main business is metal forming machine, cnc angle processing machine, cnc H beam processing machine, cnc plate processing machine, cnc pipe processing machine, cnc cutting machine, cnc grinding machine, electric power fittings and so on.

The main feature of the company is serving best quality machines with reasonable price and best service after sales. Our company insists the product principle of "do the new ones, do the good ones " and the enterprise aim of "trustworthiness, cooperation, study, and innovation ". The company sets up the service principle of "to focus customer as work center", to satisfy customized request, with high-quality, trustworthiness service and continuous innovation to raise customer's satisfaction, to become the best cooperative colleague of the customers. Each step of the developments of the company all comes from the customer's trust and support, the company is always using the professional to create new brighter future together with customers all over the world.