Identify Weld Seam Shape CNC Smart Welding Solution For Power Transmission Tower Legs

Product Introduction:

We provides users with a simplicityand eliciency solution for automated weldingofpowertransmission towerlegs.By fully integrating robot control technology, 3D vision systems, edge computing, and advanced welding p rocesses, we offer a one stop solution to overcome the challenges of traditional robotic welding-such as lengthy teac hing programming time, high learning costs and inefficiencies caused by human-robot transitions thatincrease labor expenses. Our customized welding solution for power transmission tower legs ensures high efficiency in handling small-batch, multi- variety welding tasks!

Main Parameters:

Solution Features:
Quick deployment-Plug-and-play operation
Rapid switching program-Teaching-free programming for different workpieces
Fast training-Intuitive and easy to master
Stable and improved welding quality-Quantifiable weld quality metrics
Enhanced productivity
Reduced laborintensity- Capable of operating in hazardous environments



3-minute intelligent solution

Parametric input plugin
Support parametric programming. By inputting specified size parameters and welding process parameters, the program can be automatically generated.



Full-process data management
Provides production plan distribution, scanning appointment start, production process statistics, and exception handling, etc.



Robot controller
Welding customized dedicated controller. Rich medium-thick plate welding process packages, current tracking, laser tracking, laser positioning, acquisition



Vision sensor
Field of view range of 300mm, supports dozens of product templates. Can identify weld seam shape, size, gap, and key welding positions.



This equipment is purpose-built for welding transmission tower bases, playing a vital role in maintaining the structural integrity of the tower foundation. In addition to welding stiffening plates, the system is capable of completing all 11 primary weld seams of the main structure, as well as the single root pass weld, ensuring full and consistent penetration. It also efficiently performs the welding of end caps and corner joints, delivering uniform, high-quality welds across all critical connection points. By automating these key welding processes, the equipment ensures precise alignment, consistent weld quality, and enhanced structural strength, making it highly suitable for the production of tower base samples, as demonstrated in the accompanying images.

Jinan Auten Machinery Co., Ltd. is a professional company dedicated in developing, studying, designing, manufacturing, and selling cnc machines, such as cnc angle punching machine line, cnc angle drilling machine line, cnc plate punching machine, cnc plate drilling machine, cnc H beam drilling machine, cnc beam band sawing machine, cnc plate roller forming machine, cnc pipe cutting machine, cnc plate plasma cutting machine, cnc grinding machine, electric power fittings and so on. Jinan Auten Machinery Co., Ltd. is affiliated with Jinan CNC Machine Group of Evershining. There are about 200 staffs, the company was established in 2003, the company’s annual turn over is about 15 million USD. The customers are world-widely distributed in many countries.

We have a great engineer team and owns so much more advanced technology for cold roll forming industry, steeltower industry and steel structure industry. Main business is metal forming machine, cnc angle processing machine, cnc H beam processing machine, cnc plate processing machine, cnc pipe processing machine, cnc cutting machine, cnc grinding machine, electric power fittings and so on.

The main feature of the company is serving best quality machines with reasonable price and best service after sales. Our company insists the product principle of "do the new ones, do the good ones " and the enterprise aim of "trustworthiness, cooperation, study, and innovation ". The company sets up the service principle of "to focus customer as work center", to satisfy customized request, with high-quality, trustworthiness service and continuous innovation to raise customer's satisfaction, to become the best cooperative colleague of the customers. Each step of the developments of the company all comes from the customer's trust and support, the company is always using the professional to create new brighter future together with customers all over the world.